Your Softopper contains the following
pieces:
- Front & Rear Cross Bars
- Center Cross Bars (two for standard models, three for long
beds)
- 2 Hinged Folding Arms (left & right sides)
- Velcro Tape (hook side)
- Seamsealer – Apply before canopy installation. See seam
sealer instructions on page
6.
- 2 sets of bedrails (2 pieces each)
- 4 clamps (6 for long beds)
- 4 screw-in snap studs
NOT SHOWN: One Fabric Canopy, two plastic snap-fit
parts, two 12-inch
round bars, one 40-50 inch round bar (depending on model), four #12
screws, two
#20 self-drilling screws.
Select the bedrail pieces (the four (4) 1-inch square tubes).
Join the two pieces
of each bedrail together. They will go together so that the
snaps are all on the
same side. Join them by inserting the round tube into the square
end of its mate.
Then line up the push buttons with a corner, slowly
push together
and carefully turn until the push button finds the hole.
There is a LEFT and RIGHT bedrail. NOTE: To
tell the difference,
the push button will always be forward of the split point (cab
side of where the
bars split in two). The angled pivot point bracket must be
facing inwards, towards
the bed and the snaps will be facing outwards. Place the bedrail
on the top side
of the truck's side rail, with the weather stripping facing down
(if there is a
paper-like strip on the weather stripping - remove before
placing on truck.
If there is a mylar coating on the weather stripping - Do
Not Remove.
This is to prevent it from sticking to the truck). The front end
of the bedrail
should be evenly aligned with the front inside corner of the
bed.
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It can be placed evenly with the inside edge of the
truck's side rail or moved outward
slightly. It is recommended that it rests within 1/2
inch from the inside.
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Carefully place the clamps under the trucks side rail and then
into the slots on
the inner side of the Softopper bedrails. The clamps bolt will
be on top. Some vehicles
have ridges under the bedrail - try to avoid if possible.
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NOTE: Some newer vehicles may be
equipped with utility tracks beneath
the bedrails. In this case you will use special utility
track clamps (as shown below).
To install utility track clamps, remove the track end
caps (if applicable) and slide
the "T" portion on the clamp into the track to the
appropriate location where it
lines up with the Softopper bedrail slot. Newer Nissan
Frontiers with utility tracks
use a C-shaped clamp that installs above the utility
track, and directly onto the
trucks bedrail.
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Tighten down firmly...don't over-tighten. Just make
sure they are snug so the Softopper
bedrail is unable to move.
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NOTE: You may have to re-tighten the clamps in a
few minutes, after
the weather stripping has had a chance to compress. Follow the
same steps on the
other side.
NOTE: At this point it's nice to have another
person around as
an extra hand to help put the folding frame together. You can do
it alone . . .
but it's a little awkward.
Take the hinged folding arms (left and right sides) and hold 4-5
feet apart. They
should be exactly opposite of each other. The snap buttons near
the connecting points
will be facing inwards. One side has colored dots near the top.
Take each of the four cross bars (or five for long beds). They
each have colored
dots on one end. Carefully fit them together with the
corresponding colors on the
arm. Press the push button with your finger and carefully slide
them together until
the button finds the hole. You may have to wiggle them a little.
HINT:
Be carefully not to pinch your fingers between the pieces.
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Before installing the frame onto the pivot pins on the
truck bedrails, make sure
to get the left and right sides correct.
NOTE: The pivot point holes in the
frame are in the tubes that
will be towards the rear of the truck.
EXAMPLE: If the folding frame were
on the pivot pins and lying
forward behind the cab, the bar with the holes in it
should be on the top. Remove
the cotter pin from the pivot pin in the bracket on
the bedrail and carefully slide
the frames' pivot hole onto the steel pivot pin. You
may have to wiggle them a little
or pivot it back and forth to get them on. Reinstall
the cotter pin. Do the same
on the other side.
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NOTE: The pivot pin is designed to loosen
slightly to allow for
movement and flexing of the truck bed.
TIP: It is easiest to attach the canopy to the
frame by working
from the rear on the tailgate. Carefully lay down the frame
towards the rear of
the truck. Unfold the canopy a little to find the front snap
flap. NOTE: The back
window has zippers; the front does not...so look for the front.
Wrap the front snap flap (that has 6 or 7 female snaps) over and
around the front
cross bar and connect to the male snaps located on the front
cross bar of the frame.
Now raise the frame into a position that makes it easy to attach
the rear snap flap
(that has 6 or 7 female snaps) to the rear cross bar of the
frame. Flip up the rear
window panel onto the roof, (or climb into the back of the
truck) and attach the
rear snap flap snaps to the rear cross bar. Be sure to go over
and around the top
of bar and snap from underneath.
Now raise the entire frame up and forward. Attach the two front
straps to the eyelets
located on the top from ends of the bedrails. The corner fabric
may bind a little
this first time so you may have to help it a little. Now retract
the topper towards
the front of the bed.
You will now need to attach the plastic parts to the rear inside
of the 1-inch square
bedrails. The one marked (A) goes on the driver side and the
other, marked (B) goes
on the passenger side. If there are no pre-drilled holes you
will need to drill
two 3/16 inch holes into the rear bedrails as shown. The first
hole is 1 inch from
the rear of the bedrail in the center of rail, and the second
hole 3 1/4 inches
from the end of the rail. NOTE: Do not include
the plastic end
caps in these measurements. Install the adjustable snap-fit
parts with the #12 screws
provided.
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These photos represent the rear of the
driver-side bedrail
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Bring the topper back up, and attach the rear straps to the rear
eyelet holes on
the plastic parts (make sure the straps are loose). NOTE:
The topper
should still be able to rock back and forth a little, as the
straps should still
be loose.
Flip down the front and sides of the canopy and connect the
snaps along the edge
of the fabric to the snaps on the side of the bedrail. It's
easier to start at the
front and work your way back. Snap the 2 or 3 on each side and
then tighten the
back straps a little. Work your way back, one snap on each side
at a time.
The Canopy will be quite snug the first time it goes on. Take
your time and let
the fabric have time to stretch out. The roof will stretch out
and everything will
fit into place. It can take a few minutes or more...if it's very
cold (in winter)
take more time or move the truck into a warmer garage.
NOTE: If it is snug when you are nearing the
last few snaps, place
on hand up on top of the frame and pull down gently to help set
the snaps.
Reach in and adjust the front webbings until they are snug.
Don't over-tighten the
straps; you just want them to be snug. They are only to hold the
roof in place when
the sides are rolled up.
NOTE: Test again to see if the bed rail can
move. If so, retighten
the clamps. After a short time the weather stripping will
compress and there will
be no need to retighten. Just be sure to check it once in a
while.
Adjust the four corners of the Canopy with the adjustable corner
Velcro to get a
nice fit on your truck.
CAUTION: When removing the canopy from the
frame, pull evenly on
the snaps. If there is any resistance, wiggle them around under a
little tension
until they release. Tugging violently can cause the snaps to
deform, making it very
hard to re-snap.
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Insert a 12-inch bar tube into each end of the longer
tube, with the plastic end
caps out. Press the bar assembly into the snap-fit parts
on the bedrail, adjusting
the total length as necessary for a tight side-to-side
fit. The idea is to have
the larger tube centered and have as little side-to-side
movement as possible once
secured in the plastic parts and have equal lengths of
the smaller tubes protruding
from each end. Mark the location of where the smaller
tubes enter the larger tube.
The longer tube has pre-drilled holes in each end. These
holes will be used to guide
a 1/8 inch drill bit into the smaller tube. Hold the
smaller tube securely in the
larger tube at the correct location and drill through.
Install the #20 screw and
repeat on the other end. Insert the finished tube
assembly into the window panel
sleeve, press into snap-fit parts on both sides and
check fit.
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Not to scale
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Velcro... Three pieces will go on the outside
of the tailgate (if
you so choose), and the other two will go on the inside wall of
the bed, at the
front of the box near the top.
If using the velcro on the tailgate, pull down the zippers on
the back flap and
adjust the velcro on the back corners of the canopy so that the
back flap sits nicely
along the top of the tailgate. Tug gently on the back flap and
find the place where
it seems to sit easily. There is Velcro (loops) sewn along the
bottom inside edge
of the back flap. This is where the Velco tape must line up once
installed on the
tailgate. Not too high or too low, just right so it won't be
seen when the back
is zipped down and secured.
TIP: Use a washable crayon to help fiind the
center and to help
you line things up.
Don't pull off the sticky backing yet. Be sure to clean the area
well (use a 50/50
solution of water and alcohol) where the Velcro will be
installed. Plastic bed liners
or tailgate protectors generally have a waxy surface, which
reduces the holding
strenth of the Velcro. It is best to apply the Velcro directly
to the paint. Flip
the back flap down and retest again for evenness. Take one piece
and peel off the
platic that conceals the sticky backing, and then very carefully
apply it to the
center of the tailgate. Now take the second piece and apply it
to one side of the
tailgate, leaving about an inch extending past the edge of the
tailgate. This remaining
inch should be wrapped around the edge of the tailgate. Now
apply the 3rd piece
to the other side. Now go over the three pieces and press along
back and forth to
make sure they are firmly attached.
NOTE: Velcro tape will reach maximum holding
strength after 24
hours. Feel free to cut to shorter lengths if necessary or
preferred.
You will now repeat this process with the remaining two pieces
of Velcro tape, spacing
them approximately 18 inches apart for the front flap along the
inside front of
the truck box. With bed liners you can instead install the
screw-in snap studs (supplied)
to attach the front inside flap.
SEAMSEALER: The seamsealer should be applied to
the underside of
the fabric ( as it may show if it's on the outside). It usually
only needs to be
applied to the seam that goes all the way around the roof, and
on the upper area
of the buckle webbings on the sides and rear. Be sure to shake
the bottle well before
applying to mix up the contents. Apply liberally to the seam,
concentrating on where
the needle and thread penetrated the fabric to fill the needle
holes.
NOTE: Recheck the clamps again to make sure
they are tight and
the bedrails are secure.
Folding/Retracting the Softopper
- Undo the snaps on the side panels, raise or unzip the rear
zippers and flip the
sides up and lay them nice and flat on the roof.
- Flip the rear panel up onto the roof and lay it flat.
- Stand on one side of the Softopper, and holding the front
bar in place, bring the
rear bar forward. You want to try and get the fabric to make
even loops down in
between the bars to make is as compact as possible
IMPORTANT: When retracting, especially
in colder weather, it is
very important to make sure that the front window folds
evenly in the middle and
rearward, into the bed of the truck. Failing to do so
may cause the vinyl window
to fold improperly and crack.
- Lower the whole unit down behind the cab. You'll notice that
the pivot point is
offset and the frame will move back as it's lowered forward.
IMPORTANT: When folding the Softopper
forward down behind the cab
it is very important to attach the rear straps (on the
folding frame) to the attachment
points at the front (where the front straps are attached
to the bedrails). Make
them snug. This will prevent the Softopper from being
able to accidentally pop open
when driving.
- When re-opening the Softopper...undo the rear safety straps
from the front attachment
points and lift the whole unit up to cab height. Now open
the frame and canopy.
You'll notice that as the rear part of the frame moves back,
the front moves forward.
Attach the rear straps, snap down the sides and rear...and
you're off to the races.
- If you're going to remove the Softopper completely, retract
the topper, then detach
the front panel from the bed (Velcro or snaps) and wrap the
front panel down under,
then around the canopy into a nice little package. If you
purchased the boot cover/storage
bag, you can now place it over the canopy. You can remove
the cotter pins and remove
the folding frame and canopy as one piece.
DO NOT GO THROUGH AN AUTOMATIC CAR WASH!!!